Superior WRT8048 48 Traditional Wood Burning Masonry Fireplace

How to Build and Install a Fireplace Hearth

Building and installing a hearth might seem challenging, but with good planning and attention to detail, it's a project many homeowners can handle on their own. This guide will take you step-by-step through the process, from picking the right materials to installing them safely and securely.

As a general side note, most of the pictures in this article represent different hearth styles and finishes. Unless stated otherwise, they are not indicative of the product itself.

What is a Fireplace Hearth?

Real Fyre 30" iSeries Direct Vent Gas Inserts (IPI) Traditional Style

Pictured: Real Fyre 30" iSeries Direct Vent Gas Inserts (IPI) Traditional Style

A fireplace hearth is the floor area in front of a fireplace, which is usually made from stone, brick, or other fireproof materials. Historically, hearths were important for safety, warmth, cooking, and family gatherings. Today, they are still useful for safety but are also valued for their decorative appeal.

Benefits of Having a Fireplace Hearth

Osburn Everest II Wood Fireplace

Pictured: Osburn Everest II Wood Fireplace

Check mark Safety: Provides a protective barrier, preventing sparks or embers from damaging surrounding flooring.

Check mark Heat Resistance: Can handle high temperatures, ensuring safe use with a variety of fireplace types.

Check mark Aesthetic Appeal: Adds visual interest and enhances the overall design of the fireplace and room.

Check mark Customizable: Available in a variety of materials, colors, and styles to match different home decor preferences.

Check mark Durability: Many hearth materials, such as stone or tile, are long-lasting and resistant to wear.

Check mark Functional Surface: Can serve as a place to sit, display decor, or store firewood.

Step-by-Step Installation Process

#1 Identify Hearth Type

When choosing the type of hearth for installation, consider whether it’s a single-piece or multi-piece hearth.

Single-piece hearths are cumbersome but offer the advantage of being simpler to place, as there’s only one solid piece to manage. Their weight makes them sturdy, reducing the chance of movement once positioned.

Multi-piece hearths require careful installation, starting from the back and working towards the front to ensure precise alignment. This method helps avoid misplacement, which could affect the overall look and stability of the hearth.

#2 Determine Burner Type

The type of burner installed influences the kind of hearth required. For an open fire, a construction hearth is necessary. This consists of a concrete base at least 250mm thick, providing robust support and protection from the intense heat of an open flame.

A wood burner or eco-burner does not need such a heavy-duty base. These can be placed on a decorative hearth, which is more focused on aesthetics while still providing adequate heat resistance.

#3 Preparing the Area

Proper preparation is crucial for both the safety and the durability of the hearth. Ensure that the area around the hearth is non-flammable and capable of supporting the weight and heat it will endure.

For safety, remove any skirting boards nearby to avoid potential fire hazards or damage during installation. The installation area should be thoroughly cleaned and dried to ensure that the adhesive bonds correctly. Additionally, use a cover to protect the surrounding areas from adhesive spills or dust during the installation process.

#4 Laying the Hearth

Depending on the surface type, different adhesives and methods may be needed. For smooth surfaces, grip-fill adhesive is appropriate. This type of adhesive provides a strong bond on even surfaces.

On uneven surfaces, it’s better to use flexible tile adhesive or thin-set mortar to level the area, ensuring a flat base for the hearth. Whether smooth or uneven, a concrete base is necessary to guarantee stability, especially for heavier hearth types.

#5 Adhesive Application

Proper adhesive application is critical to the success of the installation. Spread tile adhesive evenly across the concrete base, ensuring a consistent layer without gaps. This helps prevent air pockets that could lead to cracks in the hearth over time. The adhesive layer must be flat and uniform to avoid any uneven setting that might affect the hearth’s appearance and stability.

#6 Setting the Hearth

Once the adhesive is applied, it’s time to set the hearth in place. Carefully place the hearth on the adhesive layer, making sure it aligns properly.

Use a rubber mallet to gently tap the hearth into place to make sure that it is firmly secured. Then, use a spirit level to check that the hearth is perfectly level. Any slight deviations can affect the final look and functionality.

#7 Curing

Allow time for the adhesive to fully cure. It’s essential to let the adhesive cure for at least 24 hours before using or placing any additional weight on the hearth. This ensures a strong and lasting bond.

#8 Filling Expansion Gaps

After the hearth is set and the adhesive has cured, you’ll need to fill the expansion gaps. Leave a 5mm expansion gap around the perimeter of the hearth. This allows for slight movement due to temperature changes to prevent cracking.

Use a heatproof and flexible tile mastic to fill these gaps. This material can withstand the heat from the hearth and remain flexible to accommodate any expansion or contraction over time.

Hearth Requirements for Fireplaces

Empire Tahoe Clean Face 36" Intermittent Pilot Control With On/Off Switch, Natural Gas Direct Vent Premium Contemporary Fireplace

Pictured: Empire Tahoe Clean Face 36" Intermittent Pilot Control With On/Off Switch, Natural Gas Direct Vent Premium Contemporary Fireplace

Hearth requirements depend on the type of fireplace. Masonry fireplaces, made from materials like brick or stone, usually need more space from flammable materials because their open design produces more heat. The hearth size often increases with the fireplace opening for safety.

In contrast, prefabricated fireplaces, built with metal inserts for easier installation, need less clearance. These units are designed to contain heat more efficiently, with safety features that reduce the space needed between the hearth and nearby materials, allowing more design flexibility.

Planning and Design Considerations

Room Layout and Fireplace Placement

  • Room Size and Hearth Scale: The hearth should be proportionate to the size of the room and the fireplace. A large hearth can serve as a statement piece, while a smaller one may offer a more subtle effect.

  • Focal Point Enhancement: The hearth enhances the fireplace's role as the focal point of the room, adding visual interest and functionality.

  • Seating and Accessibility: If the hearth is large enough, it can also serve as additional seating. Consider the height and depth to ensure comfort.

  • Hearth Shape: Choose from a variety of shapes such as rectangular, curved, or L-shaped depending on the layout of the room and fireplace design.

  • Flush vs. Raised Hearths: A flush hearth sits level with the floor, creating a seamless look, while a raised hearth can add dimensional interest and provide a more traditional feel.

Building Codes and Safety Regulations

  • Minimum Hearth Dimensions: Many building codes require the hearth to extend a minimum of 16-20 inches in front of the fireplace and 8-12 inches on each side.

  • Clearances from Combustible Materials: Ensure that the hearth and its surrounding materials (e.g., wood flooring or carpets) meet local fire safety clearance requirements.

  • Non-Combustible Hearth Materials: Use materials like brick, stone, slate, marble, or tile, all of which are fire-resistant and durable.

  • Hearth Thickness and Durability: Depending on the local codes, the hearth must be thick enough to withstand high temperatures, usually 2-4 inches.

  • Edge and Corner Safety: Consider rounded corners or adding protective padding for homes with children or high foot traffic around the hearth.

  • Building Permits: Check if a permit is required for installing or modifying a hearth, particularly if it involves altering structural elements or installing a new fireplace.

DIY vs. Professional Installation

Kingsman 42" OFP42 IPI Outdoor Gas Fireplace

Pictured: Kingsman 42" OFP42 IPI Outdoor Gas Fireplace

D.I.Y

Professional Installation

  • Cost: DIY is generally cheaper because you avoid labor fees, making it more budget-friendly upfront.

  • Skill Requirement: Requires a solid understanding of tools, materials, and techniques. Without experience, it can be difficult, especially with complex designs or materials like stone and tile.

  • Timeline: This can take significantly longer to complete due to learning curves, limited available time, or inexperience.

  • Risk: There’s a higher risk of mistakes, such as improper sealing or uneven surfaces, which can lead to safety hazards (e.g., heat damage or instability) and additional repair costs in the future.

  • Control: Full control over the process, from selecting materials to setting the pace of the project.

  • Cost: More expensive due to professional labor costs, but this often includes expertise, proper tools, and a warranty on the work.

  • Skill Requirement: This is performed by experienced professionals who ensure precise and safe installation, especially when dealing with heavy or custom materials like stone, brick, or intricate tile work.

  • Timeline: Much faster, as professionals have the experience and tools to complete the job efficiently.

  • Risk: Lower risk of errors, reducing the likelihood of repairs, safety hazards, or future maintenance issues due to improper installation.

  • Customization: Professionals can provide custom design options and ensure that any complex modifications or features, such as custom mantels or integrated shelving, are done correctly.

Cost Considerations

Material Costs

Natural Stone ($30 - $70 per sq. ft.)

Natural stone like granite, marble, or slate gives a rich, timeless look. Each piece of stone is unique, with natural patterns and textures that make it stand out. It’s very strong and lasts a long time, which makes it a great choice for both classic and modern designs.

Fireside Furnishing MBSR70X20-C Matte Gray Slate Mantel Surround

Pictured: Fireside Furnishing MBSR70X20-C Matte Gray Slate Mantel Surround

Brick ($10 - $20 per sq. ft.)

Brick is a traditional and affordable material for fireplace hearths. It is easy to repair, making it a practical choice for long-term use. It effectively withstands heat, which ensures safety and durability.

Majestic Villawood 42" Traditional Outdoor Wood Burning Fireplace

Pictured: Majestic Villawood 42" Traditional Outdoor Wood Burning Fireplace

Wood ($15 - $40 per sq. ft.)

Wood hearths are typically used as decorative mantels or surrounds rather than the actual hearth floor due to wood’s flammability.

When properly treated and installed with a non-combustible base, wood can create a charming and rustic aesthetic.

Monessen 32" Oak/Birch Surround Wall Mantel Cabinet with Hearth for Fireplaces

Pictured: Monessen 32" Oak/Birch Surround Wall Mantel Cabinet with Hearth for Fireplaces

Concrete ($15 - $30 per sq. ft.)

Concrete hearths are highly versatile, so they can allow for custom designs in various shapes and finishes.

Concrete is also extremely durable and can withstand high temperatures. This makes it a durable and safe fireplace hearth.

American Fyre Designs 65" Petite Cordova Vent Free Gas Fireplace with 4” Roundover Hearth

Pictured: American Fyre Designs 65" Petite Cordova Vent Free Gas Fireplace with 4” Roundover Hearth

Tile ($10 - $50 per sq. ft.)

Tile fireplace hearths are heat-resistant, which makes them safe for high-temperature environments. Additionally, tile hearths are easy to clean, which helps maintain their appearance over time.

With a wide range of designs, colors, and patterns available, they can be customized to suit various aesthetic preferences. 

Osburn 2000 Wood Insert with Heat Activated Variable Speed Blower (144 CFM)

Pictured: Osburn 2000 Wood Insert with Heat Activated Variable Speed Blower (144 CFM)

Installation Costs

Installation costs can vary greatly depending on the complexity of the project. Professional installation is highly recommended for fireplace hearths, especially when working with heavy or custom materials.

Labor costs can also increase with intricate designs or materials like stone and brick, as these require more time and expertise. Structural modifications, such as reinforcing floors or custom framing, can also add to expenses. Additionally, incorporating custom features like built-in shelving, storage, or a mantel will require extra labor, further raising the overall cost.

Custom vs. Pre-Fabricated Options

Majestic 36" Sovereign Heat Circulating Traditional Wood Burning Fireplace

Pictured: Majestic 36" Sovereign Heat Circulating Traditional Wood Burning Fireplace

Pre-fabricated Hearths

Custom Hearths

  • Cheaper Option: Pre-fabricated hearths are generally less expensive, and are ideal for budget-conscious projects.

  • Faster Installation: Quicker and easier to install, reducing labor and installation costs.

  • Limited Design Flexibility: Offers limited choices in design, materials, and dimensions, suitable for standard-sized fireplaces.

  • More Expensive: Custom hearths are more costly due to bespoke materials and personalized labor.

  • Longer Installation Time: Requires more time and skilled labor for installation, increasing overall costs.

  • Complete Design Flexibility: Allows full flexibility in design, materials, and dimensions for a personalized look.

  • Accommodates Unique Features: Can accommodate unique sizes, custom tile patterns, and integrated features like shelving or mantels.

Permits and Safety Inspections

Depending on local building codes, you may need permits or safety inspections before installing or renovating a fireplace hearth. These costs can add to your budget and vary depending on your location and the type of fireplace (wood-burning, gas, electric).

Enhancing Home Décor with Fireplace Hearths

Design Trends and Styles

In recent years, the focus has shifted toward fireplaces that are both stylish and functional. Homeowners are increasingly looking for hearths that blend seamlessly into their interior design while still standing out as a feature in the room.

Minimalist and Sleek Designs

Modern trends emphasize clean lines, simplicity, and understated elegance. Hearths with a minimalist design often feature smooth stone or metal surfaces.

Additionally, they integrate well into open living spaces. This style works well in contemporary homes where less is more.

Napoleon Altitude™ X Series 42" Direct Vent Gas Fireplace

Pictured: Napoleon Altitude™ X Series 42" Direct Vent Gas Fireplace

Rustic and Natural Elements

For those who prefer a more traditional or rustic aesthetic, hearth designs incorporating natural materials like stone, brick, or wood are incredibly popular.

These hearths bring a sense of warmth and coziness to the room. They often feature stacked stone or hand-hewn wooden mantels that create an earthy feel.

Superior WRT4550 50" Traditional Wood Burning Fireplace With White Stacked Refractory Panels

Pictured: Superior WRT4550 50" Traditional Wood Burning Fireplace With White Stacked Refractory Panels

Linear and Multi-Sided Fireplaces

One of the hottest trends is the use of linear or multi-sided fireplaces, which offer a panoramic view of the flames.

These designs work well in open-concept living spaces, providing a clear sightline from multiple areas of the room.

Faber MatriX 3326 Series Two-sided Left-facing Built-in Gas Fireplace

Pictured: Faber MatriX 3326 Series Two-sided Left-facing Built-in Gas Fireplace

Built-in Shelving and Storage

Another growing trend is incorporating built-in shelving or storage options around the fireplace hearth.

This not only enhances the functionality of the hearth area but also adds a personalized touch where you can display books, family photos, or decorative items.

Osburn 1700 Wood Insert With 5" x 300" Forever Flex Liner Kit

Pictured: Osburn 1700 Wood Insert With 5" x 300" Forever Flex Liner Kit

Traditional vs. Modern Hearth Designs

The debate between traditional and modern hearth designs comes down to personal preference, with each style offering distinct advantages.

Traditional Hearth Designs

These hearths use sturdy materials like stone or brick and often have a prominent mantel. Traditional hearths bring a sense of history and craftsmanship, which makes them perfect for classic or rustic décor.

The goal of a traditional fireplace hearth is to create a strong and timeless focal point in the room.

Kingsman 42" OFP42 IPI Outdoor Gas Fireplace

Picture: Kingsman 42" OFP42 IPI Outdoor Gas Fireplace

Modern Hearth Designs

Modern hearths are sleek and simple. They often use materials like steel, glass, or concrete with minimal decoration.

These designs fit well in contemporary or minimalist homes, as they offer a chic, understated feature that complements the overall space without dominating it.

Picture: Majestic DV3732 27" Traditional Top/Rear Direct Vent Natural Gas Fireplace With IntelliFire Ignition System

Popular Color Schemes and Finishes

Color plays a vital role in the overall aesthetic of your fireplace hearth. The right color scheme can make the hearth stand out or blend in harmoniously with the room’s décor.

Neutral Tones

Shades of gray, beige, and white are timeless choices for hearths, as they can match a wide variety of interior styles.

Neutral tones work particularly well in minimalist or modern spaces, providing a subtle backdrop that allows the flames to take center stage.

Valcourt Waterloo High Efficiency Wood Fireplace

Pictured: Valcourt Waterloo High Efficiency Wood Fireplace

Bold Accents

For homeowners looking to make a statement, bold colors like black, deep navy, or even a dark forest green can turn the hearth into a focal point.

These darker hues work well with modern materials such as steel or glass, offering a striking contrast to the bright flames within.

Superior WRT2036 36" Traditional Insulated Radiant Wood Burning Fireplace

Pictured: Superior WRT2036 36" Traditional Insulated Radiant Wood Burning Fireplace

Natural Finishes

In traditional and rustic homes, natural finishes like exposed brick, stacked stone, or reclaimed wood can add depth and texture to the space.

These finishes often emphasize the beauty of the material itself, bringing a sense of authenticity and warmth to the room.

Ashland Radiant Traditional Wood Burning Fireplace

Pictured: Ashland Radiant Traditional Wood Burning Fireplace

FAQs

FAQs

Do I need a specific type of hearth depending on my fireplace?

Yes, the type of burner in your fireplace influences the hearth needed. Open fires require a construction hearth with a thick concrete base for heat resistance, while wood burners or eco-burners can be placed on a decorative hearth that focuses more on aesthetics.

What type of adhesive should I use?

For smooth surfaces, use a grip-fill adhesive for a strong bond. For uneven surfaces, flexible tile adhesive or thin-set mortar is better suited as it helps level the area, ensuring a flat base for the hearth.

How do I set the hearth?

Once the adhesive is applied, carefully place the hearth on the adhesive layer, aligning it properly. Use a rubber mallet to gently tap the hearth into place and check with a spirit level to ensure it is level. Allow the adhesive to fully cure for at least 24 hours before placing any weight on the hearth.

What are expansion gaps, and why are they important?

An expansion gap is a small space left around the perimeter of the hearth, typically 5mm, to allow for slight movements due to temperature changes. These gaps are essential to prevent cracks and are filled with heatproof and flexible tile mastic.

Are there building codes for hearth installation?

Yes, building codes often require hearths to meet specific size and clearance requirements. For example, hearths must extend a minimum of 16-20 inches in front of the fireplace and 8-12 inches on the sides. Hearths must also be made from non-combustible materials and meet local fire safety clearance guidelines.

Should I install the hearth myself or hire a professional?

DIY installation is a cost-effective option if you have the necessary skills and tools, though it can take longer and carries a higher risk of mistakes. Professional installation is more expensive but offers expertise, faster completion, and reduced risk of errors.

Summary

Installing a fireplace hearth is a rewarding project that enhances both the safety and appearance of your living space. It involves careful planning, from selecting the right materials, such as stone or tile, to choosing between different styles like traditional or modern designs. The installation process includes steps like preparing the area, applying adhesive, setting the hearth, and allowing it to cure properly.

Whether you choose to do it yourself or hire a professional, understanding the basic steps will help ensure a successful and durable installation. Ultimately, a well-installed hearth not only protects your home but also adds a unique touch to your fireplace and room decor.

Where to Buy Fireplace Hearths?

Ready to enhance your home with a beautiful and functional fireplace hearth?

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Don't wait — enhance your living space and create a cozy, inviting atmosphere today! Plus, with our exceptional customer service team ready to assist you every step of the way, finding and installing your ideal fireplace hearth has never been easier.
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